EXPERIENCE IN THE USE OF CRYSTAL FORMING AGENTS WITH WHOLE CRYSTALS OF DIFFERENT DISPERSION FOR THE PRODUCTION OF SUGAR MASSECUITE IN PRODUCTION CONDITIONS

Authors

DOI:

https://doi.org/10.31073/foodresources2025-24-21

Keywords:

crystallization centers, Ester K 01, crystallization, massecuite, sugar suspension, dispersion, particles, thick juice, seed materials, crystal-forming agents, crystals, quality, sugar production, separation

Abstract

Subject. The timely seed of crystals and the cessation of their formation are of great importance for the process of massecuite boiling and obtaining high-quality finished massecuite in the sugar industry. High-quality crystal-forming agents are required to ensure a uniform crystals size distribution of sugar, to reduce the content of conglomerates and minimize the formation of secondary crystallization centers throughout the entire massecuite boiling cycle. Purpose. The aim of the work is to study effectiveness of the influence of a new type of crystal seed with different microcrystals dispersion on the process of sucrose crystallization and sugar quality in the production conditions of sugar factories. Methods. All studies of qualitative and quantitative characteristics of products and intermediate products were performed using standard methods (ICUMSA methods book 2007). The laser diffractometry was used to determine the particle size (dispersion) of the crystal-forming agents. Microscopy of samples was carried out using microscope GENETIC PRO MONO (A) (Delta Optical, Poland). Micrographs were recorded with a digital camera MCMOS 5100 5.1MP USB2.0 (SIGETA, Ukraine). Microphotographies handling was done using the software ToupView V3.7. (Hangzhou ToupTek Photonics Co., Ltd., China). Results. The results of tests are presented for whole crystal seed “Ester K 01” (18.2 μm) and “Ester K 01” (10.2 μm), “Ester K 01” (46.4 μm) at sugar factories using the method of operation on the seed magma and the method of shock crystallization respectively. A comparison is given of sugar crystals size distribution for crystals obtained with crystal-forming agents with different dispersion. The morphology of sugar crystals was studied. Scope of results. Sugar enterprises will obtaine data on the use of crystal-forming agents from whole crystals of different dispersion in the technological process of massecuite boiling in sugar production.

Downloads

Download data is not yet available.

References

Asadi M. (2007) Beet-Sugar Handbook: 1 edition. Published by John Wiley & Sons, Inc., Hoboken, New Jersey, USA. 868 p.

Cavalcante C.S., Albuquerque F.M. (2015) Chapter 14 - The Sugar Production Process, Editor(s): Fernando Santos, Aluízio Borém, Celso Caldas, Sugarcane. Academic Press. P. 285–310. https://doi.org/10.1016/B978-0-12-802239-9.00014-1

Van der Poel P.W., Schiweck H., Schwartz T. (1998) Sugar Technology (Beet and Cane Sugar Manufacture): 1 edition. Berlin, Germany: Published with support of the Beet Sugar Development Foundation Denver, USA. 1120 p.

Skoryk, K. (2004) Promyslova krystalizatsiia tsukru [Industrial crystallization of sugar]. Kiev: Vydavnytstvo «Stal» [Steel Publishing House]. 202 p. [in Ukrainian]

Shlipgake D., Ekelkhof B. (1993) Osnovnie napravleniya razvitiya metodov kristallizatsii sakhara [Main directions of development of sugar crystallization methods]. Sakhar i svekla [Sugar and beets]. №1. Р.53-61.

Lipiets A.A., Lohvin V.M.,Skoryk K.D. (2015); za red. [ed.] V.M. Lohvina, A.I. Ukraintsia Tekhnolohiia tsukru: pidruchnyk: v 3 t. T. 3: Krystalizatsiia [Sugar technology: textbook: in 3 vols. Vol. 3: Crystallization]. Кyiv. Ekspres-obiava [Експрес-об'ява]. 208 р. [in Ukrainian]

Skoryk, K. D. (2009) Yakist tsukru: vymohy, kontrol, menedzhment [Sugar quality: requirements, control, management]. Kyiv: «Stal» [Steel Publishing House]. 99 р. [in Ukrainian]

Anisimova O.M., Sheiko T.V., Tkachenko S.V. Khomichak L.M. (2017) Doslidzhennia krystalizatsiinoi zdatnosti krystaloutvoriuvacha “Ester K 01” dlia tsukrovoi promyslovosti [Study of the crystallization ability of crystal forming agent "Ester K 01" for the sugar industry]. Tsukrova Haluz [Bulletin of the food industry. Sugar industry]. №3(11). P. 3-8. [in Ukrainian]

Tkachenko S. V., Sheiko T. V., Petrenko V. V., Anisimova O. M., Kuznietsova I. V., Khomichak L. M., Obodovych O. M. (2020) Influence of crystallizing agent on sugar quality. Acta Scientiarum Polonorum Technologia Alimentaria. 19(4), p. 457–465. pISSN 1644-0730, eISSN 1898-9594. https://doi.org/10.17306/J.AFS.2020.0867

Tkachenko S. V., Sheiko T. V., Anisimova O. M., Kuznietsova I. V., Khomichak L. M. (2021) Evaluation of the effectiveness of the influence of crystallizing agent on sugar quality. Strategy for the Development of Sugars and Natural Sweeteners: The book of thesis International conference, 15-16 December 2021, Kiyv, Ukraine. К.: IFR NAAS. P. 83-97.

Serhii Volodymyrovych Tkachenko, Tamila Volodymyrivna Sheiko, Olena Mykhailivna Anisimova, Vasyl Viktorovych Petrenko, Kostiantyn Dmytrovych Skoryk, Olha Illivna Dzhohan, Liubomyr Mykhailovych Khomichak, Inha Vadymyrivna Kuznietsova (2024) Influence of dispersion of a new type whole crystals seed on crystallization process and sugar quality. Journal of Crystal Growth (Elsevier Publishing). Volume 648. 127909. P. 1-14 ISSN 0022-0248. https://doi.org/10.1016/j.jcrysgro.2024.127909

Khomichak L., Tkachenko S., Sheiko T., Kuznietsova I., Dzhohan O., Zaichuk L. (2020). Praktychnyi dosvid ta perspektyvy zastosuvannia analizu rozmiriv chastynok suspenzii v tekhnolohii tsukroburiakovoho vyrobnytstva [Practical experience and application prospects of analysis of suspension particles sizes in the technology of the beet sugar production]. Prodovolchi resursy [Food resources]. 14. P. 196–203. https://doi.org/10.31073/foodresources2020-14-20 [in Ukrainian]

SALD-201V Laser Diffraction Particle Size Analyzer. https://www.shimadzu.com/an/sites/shimadzu.com.an/files/pim/pim_document_file/brochures/16881/c060e005.pdf

ICUMSA methods book 2007 (2009) International Commission for Uniform Methods of Sugar Analysis. Berlin, Germany, Bartens. 438 p.

Khomichak L.M., Anisimova O.M., Tkachenko S.V. (2021) Vplyv zatravochnykh materialiv na efektyvnist krystalizatsii ta yakist tsukru [Influence of seed materials on crystallization efficiency and sugar quality]. Tsukrova Haluz/Naukovo-informatsiinyi visnyk [Sugar Industry / Scientific and Information Bulletin]. № 2 (43). P. 9–12. [in Ukrainian]

Anisimova O. M., Tkachenko C. V., Sheiko T. V., Khomichak L. M., Korotynskyi O. V. (2023) Doslidzhennia dyspersnoho skladu krystaloutvoriuvachiv dlia uvariuvannia utfeliv [Study of the dispersed composition of crystal formersfor boiling of utfels]. Prodovolchi resursy [Food resources]. 11, №21. P. 32-43. https://doi.org/10.31073/foodresources2023-21-03 [in Ukrainian]

Skoryk K.D., Shtanheiev K.O. (2013) Kontrol ta pokrashchennia hranulometrychnoho skladu biloho tsukru [Control and improvement of white sugar particle size distribution]. Tsukor Ukrainy [Sugar of Ukraine]. № 3. P. 20-25. [in Ukrainian]

Sinat-Radchenko, D.Ie. (1995) Anizotropiia vlastyvostei krystala sakharozy «Rozrobka ta vprovadzhennia prohresyvnykh resursooshchadnykh tekhnolohii ta obladnannia u kharchovu ta pererobnu promyslovist» [Anisotropy of sucrose crystal properties "Development and implementation of advanced resource-saving technologies and equipment in the food and processing industry"]: tezy dopovidei vseukrainskoi naukovo-tekhnichnoi konferentsii [abstracts of the all-Ukrainian scientific and technical conference], 17-20 October 1995, Kiyv, Ukraine. Kiyv.: USUFT. – P. 15. [in Ukrainian]

Sinat-Radchenko D.Ie., Vasylenko S.M., Ukrainets A.I. (2006) Fizyko-khimichni vlastyvosti syrovyny i produktiv tsukrovoho vyrobnytstva [Physical and chemical properties of raw materials and sugar products]. Tsukor Ukrainy [Sugar of Ukraine]. № 3 (46). P. 24-27. [in Ukrainian]

Osman A., Rajab F. (2023) Exploring the dynamic growth of sugar crystals: A volume diffusion non-steady state model under variable conditions. AIP Advances.13 (6), art. no. 065102. https://doi.org/10.1063/5.0153275

Faria N., Pons M.N., Feyo de Azevedo S., Rocha F.A., Vivier H. (2003) Quantification of the morphology of sucrose crystals by image analysis. Powder Technology. 133 (1-3). P. 54–67.

Iswanto N., Hardin M.T., White E. (2006) The growth rate spread of sugar seed crystals. International Sugar Journal. 28. P. 474–482.

Rózsa L. Rozsa J. Kilpinen S. (2016) Crystal growth and crystallization control tactics in industrial sugar crystallizers Part 1. Crystal growth. International Sugar Journal. 118(1414). P. 746–755.

Rózsa L. Rozsa J. Kilpinen S. (2017) Crystal growth and crystallization control tactics in industrial sugar crystallizers Part 2. Control tactic. International Sugar Journal. 119(1425). P. 708–714.

Rózsa L. Rozsa J. Kilpinen S. (2017) Crystal growth and crystallization control tactics in industrial sugar crystallizers Part 3. Control tactic (continued). International Sugar Journal. 119 (1427). P. 792–800.

Campos-Dominguez A., Ceballos-Ceballos Y., Zamora S., Hernandez-Martinez E, Velazquez-Camilo O. (2018) Indirect Monitoring Cane Sugar Crystallization via Image Fractal Analysis. Computación y Sistemas. 22(4). P. 1147–1155. https://doi.org/10.13053/cys-22-4-3100.

Published

2025-06-05

How to Cite

Tkachenko, S., Anisimova, O., Sheiko, T., Khomichak, L., Skoryk, K., & Voloshchuk, H. (2025). EXPERIENCE IN THE USE OF CRYSTAL FORMING AGENTS WITH WHOLE CRYSTALS OF DIFFERENT DISPERSION FOR THE PRODUCTION OF SUGAR MASSECUITE IN PRODUCTION CONDITIONS. FOOD RESOURCES, 13(24), 201–212. https://doi.org/10.31073/foodresources2025-24-21

Issue

Section

Технічні науки